Project Description
Overview
We are frequently challenged to solve a demanding problem for our customers. This application required our supplier to evaluate the customer’s existing design, create a DFM (design for manufacturing) roadmap, tool and deliver parts for mass production in less than 8 weeks.Challenges
- Automotive application required TS16949
- Multiple SKU possibilities required by customer
- Cosmetic appearance of surface and light refraction through lens
- Achieve aggressive schedule and cost target
Services Performed
- Engineering study and DFM (design for manufacturing)
- Industrial design
- Tool design for optimizing materials compatibility
Results
- DFM identified both production and performance design improvements
- One tool designed for inserts achieved all SKU’s
- Tooling for prototypes achieved in 3 weeks, under budget
- Quality and cosmetic appearance goals acheived